Sunday 5 July 2015

Canal Turbine Concept


It's a concept I am currently working on, so far I gave made a CAD model (renderings attached) of it in SolidWorks and analyzed it using its built in CFD module.

There are many advantages of canal turbines over wind turbines, prominent one's being:

 

Unidirectional flow


Water flows in one direction in a canal so we don't need pitch and yaw control surfaces. That simplifies the design process and reduces weight.

Constant flow rate


We (humans) control water flow rate through canals and it's almost same all year, so we don't have to worry about blade aero foil design to suit variable/abruptly variable flow rate, that makes design process further straight forward.

Large Electricity potential


Canals are 100s of km long, imagine the electricity potential in the canals. You can put these turbines in irrigation canals and it'll power nearby villages and all the irrigation equipment etc.

Higher Power/Discharge Ratio


Water is ~816 times dense (powerful) than air, so for the same discharge (flow) rate we get potentially 816 times more power. Which means more we can make designs that are lighter, smaller and easier to manage and maintain.

Easy maintenance


Fitted less than ~1 m deep inside the canal and can be retracted for maintenance at ground level, making maintenance very easy or better yet, we can maintain them while canals are being cleaned.


Plots for Comparison between Lift and Drag Produced by a Legacy Wing VS a Wing with Tubercles (Humpback Whale Fin's Inspired)

Comparison between Lift and Drag Produced by a Legacy Wing VS a Wing with Tubercles (Humpback Whale Fin's Inspired)

* Link for Plots (now showing here for some reason) http://3dimensionaldesigningandmanufacturing.blogspot.com/2015/07/plots-for-comparison-between-lift-and.html

Following data was obtained from the CFD Simulations carried out in SolidWorks Flow Simulation Premium.

Project: Design of a Wing/Blade with Tubercles for Airplanes and/or Turbines


Without Tubercles

Air Speed in Km/h

Lift in N

Drag in N

150
46.307
14.775
140
39.942
12.917
130
33.432
11.057
                         120
28.807
9.498
110
24.234
7.928
100
20.593
6.625
90
15.836
5.352
80
12.482
4.205
70
9.411
3.243
60
7.272
2.406
50
4.873
1.680
40
3.130
1.082
30
1.763
0.612
20
0.810
0.279
10
0.231
0.072

 

 

With Tubercles

Air Speed in Km/h

Lift in N

Drag in N

150
50.616
11.360
140
48.131
10.008
130
37.190
8.505
120
30.988
7.309
110
24.784
6.079
100
20.892
5.094
90
17.225
4.146
80
13.412
3.287
70
9.955
2.507
60
7.444
1.849
50
4.955
1.286
40
2.991
0.828
30
1.652
0.468
20
0.725
0.212
10
0.214
0.057

 

Comparison between Lift and Drag


Air Speed in Km/h
Percentage Less Drag
Percentage More Lift
150
23.113
 
8.513
140
22.520
 
17.014
130
23.080
 
10.105
120
22.974
7.038
110
23.322
2.219
100
23.109
1.431
90
22.534
8.064
80
21.831
6.934
70
22.695
5.465
60
23.150
2.311
50
23.452
1.655
40
23.475
-7.523
30
23.529
-6.719
20
24.014
-11.72
10
20.833
-7.94
 
 
 
 

 

It is clear that the wing with tubercles not only produces more lift at a particular velocity but also less drag.

Data for the Wing without Tubercles:


Wing Span: 1.07 m

Chord Length: 0.229 m

Air Velocity: 0-150 Km/h head on

Vertical Pitch: 0 Degree

Gravity Considered

Fluid: Dry Air at STP

Mesh Settings: Coarse (3/8)


Data for the Wing with Tubercles:


Wing Span: 1.067 m

Chord Length Large: 0.229 m

Chord Length Small: 0.203 m

Air Velocity: 0-150 Km/h head on

Vertical Pitch: 0 Degree

Gravity Considered

Fluid: Dry Air at STP

Mesh Settings: Coarse (3/8)


Let's now take a look at visual representation of data.


This Plot Shows Air Velocity VS Drag, Lift by the Wing without Tubercles


This Plot Shows Air Velocity VS Drag, Lift by the Wing with Tubercles

As you can see from above two plots; the wing with tubercles generates more lift and less drag.


This Plot Shows Air Velocity VS Lift Generated by the Wings

The green line represents the Lift generated by the wing with tubercles. It is between two to six percent more at each velocity.


This Plot Shows Air Velocity VS Drag Generated by the Wings

The green line represents the Drag generated by the wing with tubercles. It is around twenty two percent less at each velocity.


This Plot Shows Air velocity VS Lift to Drag Ratio

It is clear from this plot that Lift to Drag ratio of the wing with tubercles is around thirty three percent more for the wing without tubercles at a velocity point.

 


This Plot Shows Air Flow around the Wings at 150 Km/h from the Right Side


This Plot Shows Air Flow around the Wings at 150 Km/h

The Need for Tubercles


In aviation there are four forces at play, Lift which over comes Weight and Thrust which overcomes Drag. For a cruise speed at a particular altitude, three of these forces are almost constant. Our goal is to minimize Thrust, Drag and Weight and maximize Lift, this is because Thrust costs in terms of fuel flow rate and Weight and Drag negatively impacts on the agility of the aircraft. Aerodynamically efficient Wings and/or Blades with "Tubercles" will not only increase Lift and but also decrease Drag. This all means that we will need less Thrust for a cruise speed than before, that results in savings in terms of fuel which will result in healthier environment.

 

Applications:


 


Canal Turbine Concept


It's a concept I am currently working on, so far I gave made a CAD model (renderings attached) of it in SolidWorks and analyzed it using its built in CFD module.

There are many advantages of canal turbines over wind turbines, prominent one's being:

 

Unidirectional flow


Water flows in one direction in a canal so we don't need pitch and yaw control surfaces. That simplifies the design process and reduces weight.

Constant flow rate


We (humans) control water flow rate through canals and it's almost same all year, so we don't have to worry about blade aero foil design to suit variable/abruptly variable flow rate, that makes design process further straight forward.

Large Electricity potential


Canals are 100s of km long, imagine the electricity potential in the canals. You can put these turbines in irrigation canals and it'll power nearby villages and all the irrigation equipment etc.

Higher Power/Discharge Ratio


Water is ~816 times dense (powerful) than air, so for the same discharge (flow) rate we get potentially 816 times more power. Which means more we can make designs that are lighter, smaller and easier to manage and maintain.

Easy maintenance


Fitted less than ~1 m deep inside the canal and can be retracted for maintenance at ground level, making maintenance very easy or better yet, we can maintain them while canals are being cleaned.